Poultry Climate Control System
Improve The Factory's Control System
Walk into a poorly ventilated broiler house at 2 AM. Ammonia stings your eyes. Birds are panting, packed together, not feeding. Tomorrow morning you find 15 dead birds. That’s money. Same birds. Same feed. Same genetics. Now walk into a barn with a properly designed poultry climate control system. 22°C. Humidity at 60%. Air moving 1.5 m/s at bird level. Feed consumption exactly on target for day 28. No panting. No huddling. No unexplained mortality. YMAKO poultry climate control systems manage seven things at once: temperature, humidity, ammonia, CO2, air speed, light, and feeding schedules. From EC house systems for breeder farms to tunnel ventilation systems for tropical broiler barns, we don’t ship you a catalog controller — we design a full environmental package for your barn dimensions, your bird type, and your local climate.
Climate Control System
- Galvanized reinforced structure, modular design for quick assembly. Full intelligent integration covers feeding, water supply, and manure treatment. Every component sized to your barn dimensions and bird capacity.
- Temperature, humidity, ammonia, and CO2 sensors positioned at bird level feed data to the central PLC, adjusting fans, heaters, and cooling pads continuously. Each ventilation layout designed from local climate data — not from a catalog.
Manure Conveyor System
- Automated belt conveyors running beneath each cage tier. Runs 1-2 times daily on a timed schedule — no labor, no contact with birds. Collected manure drops to a cross-belt or auger at barn end for transport to external storage or composting.
- Reduces ammonia buildup, improves chicken house environment control, and keeps bird welfare optimal. Belt: polypropylene, heavy-duty. Drive: gear motor. Collection: cross-belt or auger to external storage.
PLC Controller
- Industrial-grade PLC with touch screen interface. Reads temperature, humidity, ammonia, and CO2 sensors positioned at bird level and adjusts ventilation, heating, and cooling continuously. One controller manages one barn — multi-barn operations network to a central station.
- Screen: 7-inch or 10-inch industrial display. Key to effective poultry farm ventilation and EC house system control. Remote monitoring available for real-time temperature, humidity, and alarm status per barn.
Environmental control system
- Custom ventilation design modeled to your barn dimensions, bird type, and local climate. We calculate air exchange rates, fan capacity, inlet area, and cooling pad specifications for your conditions specifically.
- Exhaust fans: variable-speed, belt or direct drive. Cooling pads: cellulose with recirculating pump. Heating: gas brooders or hot water exchangers. Inlets: ceiling or sidewall, auto or manual. Each chicken house environment control system ships with multi-zone PLC and alarm notification.
Spare Parts & Consumables
- Every YMAKO poultry climate control system ships with a recommended starter spare parts kit selected for your configuration: relays, contactors, temperature probes, and drive belts. Common wear items ship by DHL or FedEx within 3-5 days. Motors, feed chains, nipples, and controllers carry 2-year warranty against manufacturing defects. For farms in regions with unstable supply chains, we recommend keeping an extended spares inventory — we'll help you build the list.
Light
- DC 0-50V adjustable output for LED lighting. Programmable sunrise and sunset simulation — birds experience gradual light transitions instead of sudden on/off shocks. Intensity adjustable by time of day and bird age. Smooth brightness change with delay control. Part of the integrated poultry farm climate control package.
Project Experience & Technical Specifications
- Proven Climate Control Installations：
- Desert climate with 48°C summer peaks. YMAKO climate control system maintains 22–26°C internal temperature using staged 50-inch cone fans and high-efficiency cooling pads.PLC automatically adjusts fan groups and pad pump cycles based on real-time temperature and humidity sensors. Mortality reduced by 3.8% compared to the previous manual ventilation setup.
- Russia — 60,000-Bird Layer House, −25°C Winter Operation：
- Minimum ventilation mode with 2-stage heating integration. PLC switches between recirculation and fresh air intake based on CO₂ thresholds. Heater staging controlled by temperature curve pre-programmed for pullet-to-peak-lay transition. Achieved 91.5% egg production through winter.
- Philippines — 45,000-Bird Tunnel-Ventilated Broiler：
- High humidity, 32°C average. System uses 8 tunnel fans with intelligent staging — PLC increases fan speed incrementally as temperature rises, avoiding cold-shock. Cooling pad bypass damper opens automatically when humidity exceeds 85%. Feed conversion improved by 0.12 points.
- PLC Controller with Remote Access：
- Siemens PLC core with 7-inch HMI touchscreen. Monitors temperature, humidity, CO₂, ammonia, and static pressure across 16 sensor channels. Remote monitoring via 4G module —check your house conditions from anywhere on your phone. Alarm thresholds trigger SMS alerts for power failure, high temperature, or fan malfunction.
- Energy-Efficient Fan Staging：
- YMAKO’s fan control algorithm avoids the common mistake of cycling fans on/off. Instead, fans ramp through 6 speed stages, maintaining steady airflow and preventing temperature swings. Average energy savings of 18–22% compared to conventional relay-based control.
- Built for Harsh Environments：
- All sensors are IP65 rated. Control cabinets are sealed with active cooling fans and dust filters. Wiring uses fire-retardant PVC conduits. Our control systems operate continuously in farms across 30+ countries, from equatorial humidity to sub-zero winters.
- What Sensors Do You Need?
- Minimum: 4 temperature sensors, 2 humidity sensors, 1 CO₂ sensor, 1 static pressure sensor per house. For layer houses: add 2 ammonia sensors. All sensors plug into the central PLC with auto-recognition — no manual calibration required on site.
- Backup Systems：
- Every YMAKO control panel includes dual power input with automatic transfer switch. In a power outage, the PLC sends an SMS alert and switches to generator input within 3 seconds. Critical fans are assigned to the generator circuit. Battery backup maintains sensor readings and alarm functions for 4 hours.
- Installation & Support：
- PLC programming and sensor calibration completed in-factory. On-site installation takes 3–5 days with YMAKO engineer supervision. Includes operator training and 12-month warranty. Remote software updates and troubleshooting available.
Our Exclusive Client's
Project Sites
Our Amazing Clients:
Our Customer Cases feature successful projects for global broiler and layer poultry farming users. We provide customized automated poultry cage systems, climate control equipment and organic fertilizer production solutions. Every project proves our strength in professional farm design, quality manufacturing and one-stop service, earning reliable trust from poultry partners worldwide.
Frequently Asked Questions
What happens when the power fails?
An alarm triggers immediately. The controller switches to backup power while your generator starts. Once generator power is on, the system resumes normal operation automatically — no manual intervention required. Each sensor includes a standalone failsafe mode that holds last known readings if communication with the controller is lost.
Can the system work with my existing equipment?
Usually yes. Our controller talks to most standard brands: exhaust fans, cooling pads, brooders, curtain motors, feed hoppers, alarm systems. Tell us brand and model, we confirm compatibility. Some older equipment uses proprietary protocols — we’ll tell you upfront if yours won’t work. For mixed-age barns, the system can manage two independent climate zones with separate sensors and setpoints.
How do I monitor the farm remotely?
LAN or GSM connection to a cloud platform. On your phone or computer: real-time temperature, humidity, feed bin levels, and alarm history per barn. Adjust setpoints remotely. Export temperature logs as spreadsheets. Farm needs internet for the full version. GSM-only version available for farms without stable internet — sends SMS alerts and accepts setpoint changes via text command.
How long do the sensors and controller last?
PLC controller: 8-10 years typical service life, 2-year warranty. Sensors: 3-5 years depending on barn environment (ammonia and humidity accelerate wear), 2-year warranty. We recommend keeping a spare temperature probe and humidity sensor on hand. Replacements ship within 3-5 days by DHL or FedEx.
What's the difference between EC house and tunnel ventilation?
EC house systems provide total environmental control for breeder farms and extreme climates — independent climate zones, redundant sensors, backup controllers. Tunnel ventilation systems are designed for hot climates, moving air the full length of the barn at 2.0-3.0 m/s with cooling pads at one end and exhaust fans at the other. We design the right system for your climate and bird type after reviewing your barn specs.
Specifications
| Parameter | Specification |
|---|---|
| Controller | Industrial PLC, touch screen |
| Manure belt | PP, 1.0–1.2mm, ≤ 220m, ≤ 2.0 m/s |
| Manure drive motor | 1.5kW |
| Drinking system | SS304 nipples, ⌀50mm PVC inlet |
| Feeding motor | 1.1kW gear motor |
| LED lighting | Full spectrum, 0-100% dimmable, waterproof |
| Light delay control | Adjustable sunrise/sunset simulation |
| Chemical medicator | D25/D45, French made |
| Water meter | Pulse type, DN25, SS304 |